Opens in a new tab

Ro­tary valves for grind­ing a range of ma­te­ri­als

Work­ing to­gether to achieve a com­mon goal: main­tain­ing qual­ity when pro­duc­ing an­i­mal feed & more be­sides

Good stan­dards of health and well-be­ing in live­stock have a pos­i­tive im­pact on the qual­ity of our food: in other words, an­i­mals that are given high-qual­ity feed will in turn pro­duce high-qual­ity meat. Ad­di­tion­ally, cer­tain types of feed can cause spe­cific aro­matic com­pounds to arise in meat, im­pact­ing its taste and smell.

Grind­ing mills are an es­sen­tial part of man­u­fac­tur­ing high-qual­ity feed – and ro­tary valves play a promi­nent role in the processes that take place in­side them. Lo­cated near Ham­burg, Ti­et­jen Ver­fahren­stech­nik GmbH re­lies on ro­tary valves from Scheuch COM­PO­NENTS to man­u­fac­ture its mills. The com­pany uses these com­po­nents in the feed in­dus­try and be­yond, ex­tend­ing to re­cy­cling, wood and fi­bre ap­pli­ca­tions.

Rotary valve zss 500 as part of a mill

Contact us now for professional advice!

Request custom solutions

Per­form bet­ter

Economical production & optimized use of capacity in grinding processes

Ti­et­jen Ver­fahren­stech­nik GmbH ma­chines can be found op­er­at­ing in all kinds of sit­u­a­tions world­wide, and fea­ture a re­silient de­sign that is easy to main­tain. In a grind­ing sys­tem, a range of com­po­nents need to work to­gether with pre­ci­sion to achieve an ef­fi­cient out­come – and ro­tary valves are one of the key el­e­ments in this. With its tight-fit­ting, an­ti­sta­tic elas­tic seal­ing lips, the zsl ro­tary valve en­sures an ex­cep­tional level of tight­ness that al­lows vir­tu­ally no air to leak through. It is also both ex­plo­sion-pres­sure-shock re­sis­tant and flame­proof, elim­i­nat­ing po­ten­tially neg­a­tive con­se­quences aris­ing from an ex­plo­sion af­fect­ing up­stream or down­stream processes.

Whether the ma­te­r­ial it is deal­ing with is gritty, pow­dery, fi­brous or gran­u­lar, a ro­tary valve’s main task is to cre­ate a highly ef­fec­tive air seal and en­sure re­li­able de­cou­pling. This keeps the pro­duc­tion process eco­nom­i­cal and uses the mill ca­pac­ity as ef­fi­ciently as pos­si­ble. Es­tab­lished com­pa­nies in­clud­ing J. Müller Weser GmbH & Co. KG, UNA-HAKRA Hanseatis­che Kraft­fut­terge­sellschaft mbH and a range of feed mills op­er­ated by Raif­feisen en­joy the ben­e­fits that Scheuch COM­PO­NENTS ro­tary valves de­liver.

An es­sen­tial com­po­nent

Scheuch COMPONENTS rotary valves

There are dif­fer­ent types of ro­tary valves to suit dif­fer­ent re­quire­ments. In the case of con­veyed ma­te­ri­als that are at risk of ex­plo­sion, a suit­able ATEX-com­pli­ant valve de­sign is cho­sen on the ba­sis of dust pa­ra­me­ters. The ro­tary valves used in these cases can also be equipped with both in­ter­nal and ex­ter­nal ex­plo­sion pro­tec­tion fea­tures in the re­quired zones. If the ro­tary valve is de­signed to act as a pro­tec­tive sys­tem, a de­tec­tor sys­tem en­sures that it is brought to an im­me­di­ate stop in the event of an ex­plo­sion, pre­vent­ing any burn­ing or smoul­der­ing ma­te­ri­als or sparks from get­ting through.

Per­for­mance data

Scheuch COMPONENTS rotary valve

Type: zsl and zss
Size: 0315 – 0630
Con­veyed medium: an­i­mal feed, pa­per dust, wood chips, soy meal, etc.
Dis­charge rate: 900 – 178.500 kg/​h
Con­veyed vol­ume: 9 – 255 m³/​h
Con­veyed vol­ume at 100%: 35 – 396 m³/​h
De­gree of fill­ing, ef­fec­tive: 26 – 64 %
Con­veyed medium tem­per­a­ture: 20 °C
Dif­fer­en­tial pres­sure: 2.000 Pa
Den­sity: 10 – 700 kg/​m³
ATEX pro­tec­tive sys­tem: Zone 22 ex­ter­nally, Zone 20 (21) in­ter­nally

To the Rotary Valves
Rotary valve
Questions and answers

An in­ter­view with Karsten Frese

Pic­ture: Mr. Thomas Lang (Sales En­gi­neer, Scheuch COM­PO­NENTS GmbH)
Mr. Karsten Frese (Sales En­gi­neer, Ti­et­jen Ver­fahren­stech­nik GmbH)

What requirements do rotary valves need to meet?
Ex­plo­sion pro­tec­tion is re­ally im­por­tant to us be­cause we trans­port ma­te­ri­als at risk of ex­plo­sion in our sys­tems. Our re­quire­ments cover Zone 20 (21) in in­ter­nal ar­eas and Zone 22 in ex­ter­nal ar­eas.
Our sys­tems also en­sure an ex­plo­sion pres­sure shock re­sis­tance level of 0.4 bar. The ro­tary valves in them are con­fig­ured for lev­els higher than this, which means that they eas­ily meet our de­mands. This gives us the se­cu­rity of know­ing that am­bi­ent air is kept com­pletely iso­lated from down­stream con­tain­ers, al­low­ing us to main­tain qual­ity stan­dards.
Ad­di­tion­ally, our con­veyed me­dia reach tem­per­a­tures of up to 45 de­grees Cel­sius and we need to process as much as 60 tonnes per hour. Scheuch COM­PO­NENTS has what it takes to ac­com­mo­date all these re­quire­ments with ease.

What tasks do rotary valves perform in your systems?
Our grind­ing mod­ules op­er­ate in a neg­a­tive-pres­sure en­vi­ron­ment, which means that a vac­uum process takes place in the ham­mer mill. Be­cause of this, it is ex­tremely im­por­tant to pre­vent any ex­ter­nal air from get­ting into the con­tainer – oth­er­wise, the as­pi­ra­tion process in the mill will not work prop­erly. In ad­di­tion to main­tain­ing an air seal, the ro­tary valves play an es­sen­tial role in en­sur­ing ef­fec­tive de­cou­pling.

Why did you opt for Scheuch COMPONENTS?
It was the ex­cep­tional value for money that first per­suaded us, and we were also im­pressed by how quickly the com­pany was able to han­dle our en­quiries. The Scheuch COM­PO­NENTS team con­sis­tently proved them­selves to be ef­fi­cient and en­gaged, en­sur­ing that our pro­jects were able to progress smoothly. It’s es­pe­cially im­por­tant to men­tion our ex­pe­ri­ence with Mr Lang, who showed ex­cep­tional ex­per­tise and pro­fes­sion­al­ism. His spe­cial­ist knowl­edge and ad­vice helped us iden­tify the very best so­lu­tions for our needs. Last but not least, the rel­a­tively fast lead times were an­other sell­ing point. Over­all, we are ex­tremely happy with our choice and have greatly en­joyed work­ing to­gether.

Watch Video: Dust Explosion Protection and Safety for Hammer Mills

Are you planning any other projects involving Scheuch COMPONENTS?
Def­i­nitely! Scheuch COM­PO­NENTS is our num­ber-one choice, so we’ll be re­turn­ing there for more quotes in the fu­ture. At the mo­ment, we are work­ing on a pro­ject in­volv­ing a ra­dial fan and are hop­ing to es­tab­lish an­other suc­cess­ful part­ner­ship with the com­pany here too.

Our part­ner

TIETJEN Verfahrenstechnik GmbH

Ti­et­jen Ver­fahren­stech­nik GmbH pro­vides cus­tom grind­ing so­lu­tions for an­i­mal feed, biowaste, food, bio­gas, wood and fi­bres, plus al­co­hol and ethanol. It an­a­lyzes its cus­tomers’ re­quire­ments with a view to the grind­ing out­come they are aim­ing to achieve, the struc­tural con­di­tions and the process spec­i­fi­ca­tions. By com­bin­ing com­po­nents that work in per­fect har­mony with an­other, it cre­ates sys­tems that are highly ef­fi­cient.

Tietjen Verfahrenstechnik logo

Contact us

We will take care of your request.

Sabine Pupeter, contact person at Scheuch COMPONENTS

Send us your message. The responsible contact person will get back to you promptly.